Steel Castings Built to Perform. Verified Before Every Pour.
Manganese Steel · Carbon Steel · High Chrome Iron IS 276 · IS 1030 · EN · ASTM — spectrometer-verified chemistry on every heat, from our induction furnace in Ahmedabad.
No middlemen, no markups. One foundry, one contact, one price — with spectrometer-backed quality on every heat.
Factory-Direct Supply
No agents, no markups. Direct from our Ahmedabad facility — one foundry, one contact, one price.
Multi-Alloy Expertise
Manganese Steel, Carbon Steel, and High Chrome Iron — one supplier for all your casting requirements.
Application-Engineered
From drawing, worn sample, or OEM reference. Right alloy, right grade, right geometry — first time.
Spectrometer-Verified
Every heat analysed before pouring. Chemistry certificates on request for all orders.
CNC Machining Available
Critical mating faces and bolt holes machined to drawing tolerance via third-party machining tie-ups.
Export-Oriented Packing
Wooden crates to international specification. Third-party inspection supported on all orders.
Our Alloy Capabilities
Multi-Alloy Expertise. One foundry.
Matched to the specific wear, strength, and dimensional requirements of your application.
Wear Resistant · IS 276
Manganese Steel
IS 276 · Mn12 to Mn18 · Solution-annealed & water-quenched
The material that hardens in service. Achieves 500+ HB surface hardness under impact — ideal for jaw crushers, cone liners, shredders, and hammer mills.
IS 276Mn12–Mn18Cr-Mo Modified
Structural · IS 1030 · ASTM
Carbon Steel
IS 1030 · En8 · En9 · En19 · IS 2708 · IS 2644 · IS 4896 · ASTM A216 WCB/WCC
Structural strength, machinability, and weldability for agriculture, sugar mills, cement plants, dam gates, pipeline fittings, and heavy engineering applications.
IS 1030EN8/9/19ASTM A216
Extreme Abrasion · ASTM A532
High Chrome Iron
ASTM A532 · Cr15 to Cr28 · HRC 58–65
Pre-hardened extreme abrasion resistance — blow bars, mill liners, and wear components where fine abrasion dominates. Capability actively expanding.
ASTM A532Cr15–Cr28HRC 58–65
Industries We Serve
Built for Industrial Demands.
Supplying castings across multiple heavy engineering sectors.
Built on foundry tradition. Committed to every casting.
Rushabh Technocast is a professionally managed steel casting foundry in Ahmedabad. From crusher jaw plates to girth gear — Manganese Steel, Carbon Steel, and High Chrome Iron, all from one facility.
Since 2010
Founded · Moraiya
20+
Industries Served
2010
Founded 15 Years of Excellence
150–200 T
Monthly Output Capacity
3
Multi-Alloy Expertise CS · Mn · High Chrome
30+
Countries Global Distribution
Our Company
Who We Are
Privately held and professionally managed, Rushabh Technocast was established in 2010 at Moraiya, Ahmedabad — one of Gujarat's most active industrial corridors.
From our origins as a specialist Manganese Steel crusher-wear-parts foundry, we have grown into a full-capability foundry with multi-alloy expertise — serving industries across Manganese Steel, Carbon Steel, and High Chrome Iron. OEM customisation and reverse engineering from worn samples are accepted across all alloy grades.
Our facility at Moraiya handles the complete casting process — from induction furnace melting and spectrometer verification, through pattern making, moulding, heat treatment, and finishing — under one roof. Third-party CNC machining is co-ordinated via established partners for fit-ready delivery.
Our Foundry
Manufacturing at a Glance
From raw pattern to finished casting — every part we produce follows a structured 10-step process, with quality control built in at each stage. Whether it's a crusher wear part, a structural casting, or an extreme-abrasion component, the process discipline remains the same.
01
Pattern Development
Precision wooden patterns crafted to casting geometry — the dimensional foundation of every part.
02
Sand Moulding
Green-sand moulds formed around the pattern, creating the cavity that defines each casting's shape.
03
Melting & Testing
Steel melted in the induction furnace; spectrometer verifies chemistry before any metal is released for pouring.
04
Pouring
Molten steel poured at controlled temperature into prepared moulds — timed and managed for structural integrity.
05
Cooling & Knock-Out
Castings are allowed to cool before the mould is broken out and the rough casting is separated.
06
Fettling & Grinding
Gates, risers and surface flash removed; surfaces dressed to specification with angle grinders.
07
Heat Treatment
Castings undergo controlled thermal cycles — annealing, quenching or solution treatment — to achieve target hardness and toughness.
08
Machining
Critical mating faces and bolt holes machined to drawing tolerance via third-party CNC tie-ups.
09
Dimension Check & Testing
Full dimensional verification against drawings; dye-penetrant or ultrasonic inspection as required.
10
Painting & Dispatch
Castings coated, marked, and palletised or crated to international export specification — ready for collection or shipment.
Alloy Capabilities
Multi-Alloy Expertise. One foundry.
From crusher wear to structural castings to extreme-abrasion applications — one supplier, one facility.
Wear Resistant
Manganese Steel
IS 276 · Mn12–Mn18 · Solution-annealed & water-quenched
Crusher wear parts, jaw plates, blow bars, cone liners, shredder hammers, side liners/liners/grate bars, and roller shells. The material that work-hardens in service under impact.
IS 276Mn12–Mn18Gr 1–G7
Structural
Carbon Steel
IS 1030 · En8/9/19 · IS 2708 · IS 2644 · IS 4896 · ASTM A216
Sugar mill components, cement mill girth gears, crusher frames, dam gate mechanisms, pipeline flanges, and heavy engineering OEM castings.
IS 1030ENASTM A216
Extreme Abrasion
High Chrome Iron
ASTM A532 · Cr15–Cr28 · HRC 58–65
Blow bars, mill liners, and impact parts for fine-abrasion applications where High Chrome pre-hardened properties outperform Manganese Steel. Capability actively expanding.
ASTM A532Cr15–Cr28HRC 58–65
How We Work
Enquiry to despatch — 6 steps.
A transparent, documented process from first contact to final delivery.
1
Enquiry & Drawing Review
Share your drawing, worn sample, or part name. We confirm alloy grade, weight estimate, and lead time at quotation stage.
2
Pattern Making & Mould Preparation
In-house pattern making and moulding. Gating and risering designed to eliminate shrinkage defects and ensure sound castings.
3
Induction Furnace Melt & Spectrometer Check
Every heat spectrometer-verified before pouring. Grade confirmed against IS, EN, or ASTM specification limits.
4
Heat Treatment
Mn Steel: solution anneal + water quench. Carbon Steel: normalise / Q&T. High Chrome: destabilise + temper. All cycles recorded.
5
Inspection & Machining
Dimensional and visual inspection on every casting. CNC machining coordinated via vetted third-party partners for fit-ready delivery.
6
Packing, Certification & Despatch
Export-grade crating to specification. Chemistry certificates and MTCs issued. Third-party inspection arranged on request.
Capacity, Lead Time & MOQ
Production facts — stated clearly.
150–200 T
Output per month
All alloy grades combined
1 Tonne
Minimum order per grade
30 kg min · 2,000 kg max single piece
3–10 wks
Lead time range
Existing patterns · New patterns
Lead Time
Lead times depend on pattern availability. For castings with existing patterns, the typical lead time is 1–5 weeks from order confirmation. For new patterns and first-article castings, allow 2–10 weeks from drawing approval. We confirm a specific timeline at the quotation stage.
MOQ
Minimum order is 1 tonne per grade, with a minimum single-casting weight of 30 kg and a maximum single-casting weight of 2,000 kg (2 tonnes). Smaller quantities are considered for repeat customers and established accounts — contact us to discuss.
Quality Management
Verified chemistry. Documented quality.
Every casting leaves our facility with chemistry confirmed, dimensions checked, and documentation in order.
Spectrometer Verification
Every heat analysed on our in-house SPECTROTEST before pouring. Chemistry certificates issued on all orders.
Dimensional Inspection
Full dimensional check against customer drawing on every casting before despatch. Results recorded and retained.
Heat Treatment
In-house heat treatment furnace with quench tank. Temperature, soak times, and quench method recorded per batch.
Tensile & Hardness Testing
Tensile and yield strength verified on a Universal Testing Machine (UTM 100). Hardness testing conducted per batch as standard.
NDT — Ultrasonic Testing
Ultrasonic testing conducted on critical castings to detect internal discontinuities. MT/PT available on request.
In-House Testing Laboratory
Dedicated testing lab housing spectrometer, sand testing, and chemical analysis equipment for in-process quality verification.
📋
Quality management practices are aligned with ISO 9001 principles — established during our TÜV certification period and maintained as standard operating procedure. Formal ISO 9001:2015 recertification is currently being evaluated.
Global Reach
Manufactured for Global Standards
Our castings reach industries across four continents, meeting international material specifications — IS 276, EN grades, ASTM A216, ASTM A532.
Products are distributed to end-users across the Middle East, Southeast Asia, Africa, Australia, and Europe through established supply channels.
Every casting is manufactured to export-ready quality: spectrometer-verified chemistry, dimensional inspection on despatch, and Material Test Certificates as standard. Export-grade wooden crates and pallets are available on all orders.
Whether you are sourcing directly from India or working through an established procurement partner, we provide the documentation, quality controls, and packing standards that international buyers require.
From a specialist Manganese Steel foundry to a full multi-alloy casting facility serving industries worldwide.
2010
Founded — Carbon Steel & Manganese Steel
Rushabh Technocast Pvt. Ltd. established at Moraiya, Ahmedabad. Core capabilities from day one: Carbon Steel and Manganese Steel castings for crushing & mining, sugar mill, and cement sectors.
2012–15
Sector Expansion — 8 Industries
Extended product range to Heavy Engineering, Dam Gates & Water Control, Pipeline & Flanges, and ACC Block Manufacturing. Established supply relationships across India's industrial belt.
2016–19
Quality Systems & International Reach
Implemented ISO 9001-aligned quality management systems. Castings began reaching international markets through established distribution partners — Middle East, Southeast Asia, and Africa.
2020–23
Capacity Growth — 150–200 T/month
Expanded monthly output to 150–200 tonnes. Deepened expertise in large-section Carbon Steel and Mn18-grade castings. Established third-party CNC machining partnerships for fit-ready delivery.
2025 →
High Chrome Iron — Capability Expansion
Extending our product range into High Chrome Iron castings — ASTM A532-specification blow bars, mill liners, and impact components. Completing our multi-alloy expertise as a full-service foundry.
Ready to discuss your requirements?
Share a drawing or part name — we respond within one working day.
Manganese Steel · Carbon Steel · High Chrome Iron
Manufactured to IS, EN, and ASTM specifications. Spectrometer-verified chemistry on every heat.
3
Alloy Families Mn · CS · HC Iron
IS · EN · ASTM
International Specifications
30 kg – 2 T
Single Casting Weight Range
OEM / Sample
Supply from Drawing or Worn Sample
Wear Resistant · IS 276
Manganese Steel Castings
IS 276 · Gr 1 to G7 · Mn12 to Mn18 · Solution-annealed & water-quenched as standard
IS 276 Gr 1Mn13Mn18Cr-Mo modified
The material that hardens in service.
IS 276 · Mn12 to Mn18 · Solution-annealed & water-quenched. The only casting material that actively work-hardens under impact — surface hardness builds from ~200 HB on supply to 500+ HB in service. Ideal for jaw crushers, impact crushers, cone liners, and hammer mills.
Mn
Jaw Plate — Fixed & Movable
IS 276 · Mn13 / Mn14 / Mn18+Cr
Primary jaw crusher wear parts. Profile matched to crusher model. OEM and aftermarket supply.
Side liners, internal liners, and grate bars for hammer crushers, impact crushers, and cement plant cooler grates. High-impact Manganese Steel for maximum service life.
Structural strength, machinability, and weldability across a comprehensive range of IS, EN, and ASTM grades. From sugar mill crown pinions and cement mill girth gears to pipeline flanges and dam gate mechanisms — one alloy family covering all process industry structural castings.
CS
Jaw Stock / Crusher Frame
IS 1030 / IS 2708 / IS 2644
Structural frame castings for jaw and impact crushers. Heavy-section, precision-cast to drawing.
Carbon Steel requirement? Share your drawing, OEM reference, or part name.
Extreme Abrasion · ASTM A532
High Chrome Iron Castings
ASTM A532 · IS 4771 · Cr15–Cr28 · HRC 58–65 · Destabilised + tempered as standard
ASTM A532Cr15–Cr28HRC 58–65
Pre-hardened. Maximum abrasion resistance.
ASTM A532 · Cr15 to Cr28 · HRC 58–65. The correct choice when fine abrasion — without heavy impact — is the dominant wear mechanism. Hardness is achieved in manufacture, not in service. Ideal for soft-rock impact crushing, cement mill internal liners, and wear components in coal and mineral processing.
HC
Blow Bars — High Chrome
ASTM A532 · Cr20 / Cr26
Impact crusher blow bars. Extreme abrasion resistance for limestone, soft rock, and recycled material applications.
HC Iron requirement? Describe your application — we'll recommend the right Cr level.
Material Selection Guide
Which alloy is right for your application?
Match your dominant wear mechanism to the right alloy family below.
⚒
Manganese Steel
IS 276 · G1 to G7
Choose when your challenge is high impact combined with abrasion. Jaw crushers, shredders, cone liners, hammer mills. Work-hardens to 500+ HB in service.
View products →
⚙
Carbon Steel
IS 1030 · EN · ASTM A216
Choose when you need structural strength, machinability, and dimensional precision. Gears, sprockets, flanges, housings, dam mechanisms, crusher frames.
View products →
◈
High Chrome Iron
ASTM A532 · Cr15–Cr28
Choose when fine abrasion without heavy impact is the dominant wear mechanism. Cement mill liners, soft-rock blow bars, coal pulveriser parts.
View products →
Can't find what you need?
We cast to drawing. Share your part name, OEM reference, or worn sample — we'll match the alloy and geometry.
20+ Sectors · Multi-Alloy Expertise · Global Supply
Built for Industrial Demands.
Supplying castings across multiple heavy engineering sectors. Manganese Steel · Carbon Steel · High Chrome Iron — matched to the specific wear, strength, and dimensional requirements of each application.
20+
Industries Served Across Sectors
3
Alloy Families Mn · CS · HC Iron
IS · EN · ASTM
Grade Compliance International Specs
150–200 T
Monthly Output All Sectors Combined
Industries We Serve
Select your sector to see relevant products
Click any industry card to jump to its full product listing and specification details.
Wear parts, structural castings, and frames for jaw, cone, impact, and hammer crushers · Shredders · Quarrying
Mn SteelCarbon SteelHC Iron
The crushing and mining sector demands wear parts that withstand some of the most punishing conditions in industry. We match the right alloy to the right application — Manganese Steel where impact dominates, High Chrome Iron where fine abrasion prevails, and Carbon Steel for structural frames and housings.
Carbon Steel components for sugarcane crushing, processing, and conveying
Carbon Steel
Sugar mills operate under continuous, cyclical loading where dimensional precision and material toughness are equally critical. Our Carbon Steel castings in IS 2708, IS 1030, En8, En9, and En19 grades cover every major cast component in a sugar mill — including our newly updated Sprockets (Duplex/Triplex) and Trash Plates.
Carbon Steel — IS 2708 · IS 1030 · En8 · En9 · En19
Rotating equipment, wear liners, and drive components for rotary kilns, raw mills, and cement ball mills
Mn SteelCarbon SteelHC Iron
Cement plants demand both structural precision and wear resistance. Large rotating components require dimensional accuracy across heavy sections. Internal mill liners require abrasion-resistant alloys. We supply across all three alloy families for this sector.
Carbon Steel — IS 2708 · IS 2644 · IS 4896 · En8 / En9 / En19
Girth GearsBull RingsSpur GearsKiln Tyre SupportsSupport RollersTrunnion RingsDrive Housings
Manganese Steel — IS 276
Side Liners / Grate BarsCooler LinersImpact Liners
Custom and OEM Carbon Steel castings for drivetrain, structural, and power-transmission applications
Carbon Steel
OEM manufacturers and heavy engineering contractors require castings that meet precise dimensional tolerances and consistent mechanical properties. We work from customer drawings or worn samples across all CS grades.
Carbon Steel — IS 2708 · IS 2644 · IS 4896 · En8 / En9 / En19
Girth GearsSpur GearsHelical GearsPinionsHeavy SprocketsPulleysGear HousingsBearing HousingsCustom OEM per Drawing
Cast steel gate mechanisms, embedded structural parts, and lifting equipment for water infrastructure
Carbon Steel
Dam gates, sluice gates, penstocks, and irrigation control structures require castings built for decades of reliable service under sustained load. We cast to customer drawings and IS / CWPRS specifications.
Carbon Steel — IS 2708 · IS 2644 · IS 4896 · En8 / En9
Dam Gears (Worm, Spur, Gear Rings)Sluice Gate FramesGate Guide RailsHoist Drum HousingsTrunnion BlocksStoplogsLifting BracketsEmbedded Anchor Parts
Cast steel large weld neck flanges and pipeline fittings for oil, gas and process piping systems
Carbon Steel
Piping systems in process industries demand castings that conform precisely to international pressure specifications. We manufacture to ASTM A216 WCB/WCC and IS 4896, with MTCs and third-party inspection available on all orders.
Structural and wear castings for coal handling, turbine systems, and rotating equipment
Mn SteelCarbon SteelHC Iron
Power plants require both structural castings for rotating machinery and wear components for coal crushers and pulverisers. We supply across all three alloy families for thermal power and energy sector clients.
Wear castings and structural components for Autoclaved Aerated Concrete block production lines
Carbon SteelMn Steel
Autoclaved Aerated Concrete (AAC) block manufacturing plants use precision cast components throughout their production lines — from the wire cutting frames that slice the aerated slurry cakes, to the mould side plates and autoclave trolley components that handle high-temperature steam curing cycles. We supply Carbon Steel and Manganese Steel castings matched to the specific load and wear conditions in AAC production.
Carbon Steel — IS 1030 / IS 2708 / En8 / En9
Mould Side PlatesCutting Frame ComponentsAutoclave Trolley PartsDrive SprocketsStructural BracketsGear Housings
Upload your drawing, sample, OEM reference, or material requirement — our team will review your specifications and provide a detailed technical and commercial response.
Answers to the questions our buyers ask most often — so you have what you need before making contact.
Part name or drawing, material grade (if known), quantity, and any dimensional specifications. A photo of the worn part is also helpful for reverse-engineering requests. We will confirm grade suitability and provide a quotation with your requirement details.
Minimum order is 1 tonne per grade, with a minimum single-casting weight of 30 kg and a maximum single-casting weight of 2,000 kg (2 tonnes). Smaller quantities may be considered for repeat customers and established accounts — contact us to discuss your specific requirement.
Lead times depend on pattern availability. For castings with existing patterns: typically 3–5 weeks from order confirmation. For new patterns and first-article castings: 6–10 weeks from drawing approval. We confirm a specific timeline at the quotation stage.
Our castings reach end-users across the Middle East, Southeast Asia, Africa, Australia, and Europe through established supply channels. We provide export-grade packing, MTCs, and third-party inspection support for all export-specification orders.
Yes. Spectrometer-verified chemistry certificates are standard on all orders. Full MTCs with mechanical properties are available on request, typically for export or critical application orders. All heat treatment cycles are documented and available for review.
Yes. Send us a worn sample or detailed photographs with key dimensions and we will reverse-engineer a pattern and confirm the appropriate alloy grade. This is a standard service for OEM replacement castings — include dimensions of critical surfaces if the sample is heavily worn.
Still have questions?
Our technical team is available by phone, email, or WhatsApp.
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