Family-Founded · Since 2010 · Moraiya, Ahmedabad

Built on foundry
tradition.
Committed to
every casting.

Rushabh Technocast is a professionally managed steel casting foundry in Ahmedabad. From crusher jaw plates to girth gear — Manganese Steel, Carbon Steel, and High Chrome Iron, all from one facility.

Steel Pouring — Rushabh Technocast
Since 2010
Founded · Moraiya
20+
Industries Served
2010
Founded
15 Years of Excellence
150–200 T
Monthly Output
Capacity
3
Multi-Alloy Expertise
CS · Mn · High Chrome
30+
Countries
Global Distribution

Who We Are

Privately held and professionally managed, Rushabh Technocast was established in 2010 at Moraiya, Ahmedabad — one of Gujarat's most active industrial corridors.

From our origins as a specialist Manganese Steel crusher-wear-parts foundry, we have grown into a full-capability foundry with multi-alloy expertise — serving industries across Manganese Steel, Carbon Steel, and High Chrome Iron. OEM customisation and reverse engineering from worn samples are accepted across all alloy grades.

Our facility at Moraiya handles the complete casting process — from induction furnace melting and spectrometer verification, through pattern making, moulding, heat treatment, and finishing — under one roof. Third-party CNC machining is co-ordinated via established partners for fit-ready delivery.

RTC Foundry Front
Sand Moulding
Fettling
CNC Machining
Testing Laboratory
UT Testing

Manufacturing at a Glance

From raw pattern to finished casting — every part we produce follows a structured 10-step process, with quality control built in at each stage. Whether it's a crusher wear part, a structural casting, or an extreme-abrasion component, the process discipline remains the same.

01
Pattern Development
Pattern Development

Precision wooden patterns crafted to casting geometry — the dimensional foundation of every part.

02
Sand Moulding
Sand Moulding

Green-sand moulds formed around the pattern, creating the cavity that defines each casting's shape.

03
Melting & Testing
Melting & Testing

Steel melted in the induction furnace; spectrometer verifies chemistry before any metal is released for pouring.

04
Pouring
Pouring

Molten steel poured at controlled temperature into prepared moulds — timed and managed for structural integrity.

05
Cooling & Knock-Out
Cooling & Knock-Out

Castings are allowed to cool before the mould is broken out and the rough casting is separated.

06
Fettling & Grinding
Fettling & Grinding

Gates, risers and surface flash removed; surfaces dressed to specification with angle grinders.

07
Heat Treatment
Heat Treatment

Castings undergo controlled thermal cycles — annealing, quenching or solution treatment — to achieve target hardness and toughness.

08
Machining
Machining

Critical mating faces and bolt holes machined to drawing tolerance via third-party CNC tie-ups.

09
Dimension Check & Testing
Dimension Check & Testing

Full dimensional verification against drawings; dye-penetrant or ultrasonic inspection as required.

10
Painting & Dispatch
Painting & Dispatch

Castings coated, marked, and palletised or crated to international export specification — ready for collection or shipment.

Multi-Alloy Expertise. One foundry.

From crusher wear to structural castings to extreme-abrasion applications — one supplier, one facility.

Wear Resistant
Manganese Steel
IS 276 · Mn12–Mn18 · Solution-annealed & water-quenched
Crusher wear parts, jaw plates, blow bars, cone liners, shredder hammers, side liners/liners/grate bars, and roller shells. The material that work-hardens in service under impact.
IS 276Mn12–Mn18Gr 1–G7
Structural
Carbon Steel
IS 1030 · En8/9/19 · IS 2708 · IS 2644 · IS 4896 · ASTM A216
Sugar mill components, cement mill girth gears, crusher frames, dam gate mechanisms, pipeline flanges, and heavy engineering OEM castings.
IS 1030ENASTM A216
Extreme Abrasion
High Chrome Iron
ASTM A532 · Cr15–Cr28 · HRC 58–65
Blow bars, mill liners, and impact parts for fine-abrasion applications where High Chrome pre-hardened properties outperform Manganese Steel. Capability actively expanding.
ASTM A532Cr15–Cr28HRC 58–65

Enquiry to despatch — 6 steps.

A transparent, documented process from first contact to final delivery.

1
Enquiry & Drawing Review
Share your drawing, worn sample, or part name. We confirm alloy grade, weight estimate, and lead time at quotation stage.
2
Pattern Making & Mould Preparation
In-house pattern making and moulding. Gating and risering designed to eliminate shrinkage defects and ensure sound castings.
3
Induction Furnace Melt & Spectrometer Check
Every heat spectrometer-verified before pouring. Grade confirmed against IS, EN, or ASTM specification limits.
4
Heat Treatment
Mn Steel: solution anneal + water quench. Carbon Steel: normalise / Q&T. High Chrome: destabilise + temper. All cycles recorded.
5
Inspection & Machining
Dimensional and visual inspection on every casting. CNC machining coordinated via vetted third-party partners for fit-ready delivery.
6
Packing, Certification & Despatch
Export-grade crating to specification. Chemistry certificates and MTCs issued. Third-party inspection arranged on request.

Production facts — stated clearly.

150–200 T
Output per month
All alloy grades combined
1 Tonne
Minimum order per grade
30 kg min · 2,000 kg max single piece
3–10 wks
Lead time range
Existing patterns · New patterns
Lead Time

Lead times depend on pattern availability. For castings with existing patterns, the typical lead time is 1–5 weeks from order confirmation. For new patterns and first-article castings, allow 2–10 weeks from drawing approval. We confirm a specific timeline at the quotation stage.

MOQ

Minimum order is 1 tonne per grade, with a minimum single-casting weight of 30 kg and a maximum single-casting weight of 2,000 kg (2 tonnes). Smaller quantities are considered for repeat customers and established accounts — contact us to discuss.

Verified chemistry. Documented quality.

Every casting leaves our facility with chemistry confirmed, dimensions checked, and documentation in order.

Spectrometer Analysis
Spectrometer Verification

Every heat analysed on our in-house SPECTROTEST before pouring. Chemistry certificates issued on all orders.

Dimensional Inspection
Dimensional Inspection

Full dimensional check against customer drawing on every casting before despatch. Results recorded and retained.

Heat Treatment Furnace
Heat Treatment

In-house heat treatment furnace with quench tank. Temperature, soak times, and quench method recorded per batch.

Tensile Testing Machine
Tensile & Hardness Testing

Tensile and yield strength verified on a Universal Testing Machine (UTM 100). Hardness testing conducted per batch as standard.

NDT Ultrasonic Testing
NDT — Ultrasonic Testing

Ultrasonic testing conducted on critical castings to detect internal discontinuities. MT/PT available on request.

Testing Laboratory
In-House Testing Laboratory

Dedicated testing lab housing spectrometer, sand testing, and chemical analysis equipment for in-process quality verification.

📋
Quality management practices are aligned with ISO 9001 principles — established during our TÜV certification period and maintained as standard operating procedure. Formal ISO 9001:2015 recertification is currently being evaluated.

Manufactured for Global Standards

Our castings reach industries across four continents, meeting international material specifications — IS 276, EN grades, ASTM A216, ASTM A532.

Products are distributed to end-users across the Middle East, Southeast Asia, Africa, Australia, and Europe through established supply channels.

Every casting is manufactured to export-ready quality: spectrometer-verified chemistry, dimensional inspection on despatch, and Material Test Certificates as standard. Export-grade wooden crates and pallets are available on all orders.

Whether you are sourcing directly from India or working through an established procurement partner, we provide the documentation, quality controls, and packing standards that international buyers require.

Middle East
Southeast Asia
Africa
Australia
Europe
Export-Oriented Packing
Export-Ready Documentation

MTCs · Chemistry Certificates · Third-party inspection · Export-grade crating

15 Years of Foundry Excellence

From a specialist Manganese Steel foundry to a full multi-alloy casting facility serving industries worldwide.

2010
Founded — Carbon Steel & Manganese Steel
Rushabh Technocast Pvt. Ltd. established at Moraiya, Ahmedabad. Core capabilities from day one: Carbon Steel and Manganese Steel castings for crushing & mining, sugar mill, and cement sectors.
2012–15
Sector Expansion — 8 Industries
Extended product range to Heavy Engineering, Dam Gates & Water Control, Pipeline & Flanges, and ACC Block Manufacturing. Established supply relationships across India's industrial belt.
2016–19
Quality Systems & International Reach
Implemented ISO 9001-aligned quality management systems. Castings began reaching international markets through established distribution partners — Middle East, Southeast Asia, and Africa.
2020–23
Capacity Growth — 150–200 T/month
Expanded monthly output to 150–200 tonnes. Deepened expertise in large-section Carbon Steel and Mn18-grade castings. Established third-party CNC machining partnerships for fit-ready delivery.
2025 →
High Chrome Iron — Capability Expansion
Extending our product range into High Chrome Iron castings — ASTM A532-specification blow bars, mill liners, and impact components. Completing our multi-alloy expertise as a full-service foundry.
Ready to discuss your requirements?

Share a drawing or part name — we respond within one working day.

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